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Manufacturing Company·4 months·2023

Visual Quality Inspection System

Impact99.2% defect detection
Detection Rate99.2%
Speed60 FPS
False Positives<1%
Visual Quality Inspection System

Overview

Developed an automated visual inspection system for a manufacturing company to detect product defects in real-time on the production line. The system uses deep learning models optimized for edge deployment.

The Challenge

Manual quality inspection was slow and inconsistent, with defects often slipping through, leading to customer complaints and recalls.

The Solution

Trained YOLO-based defect detection models on labeled defect images, optimized for NVIDIA Jetson edge deployment. Built integration with PLC systems for automatic rejection of defective items.

Key Results

  • 99.2% defect detection rate

  • Processing at 60 FPS

  • <1% false positive rate

Tech Stack

PythonPyTorchYOLOv8NVIDIA JetsonTensorRTOpenCVMQTT

Categories

Computer VisionYOLOEdge AIManufacturing